Beading & Flanging Machines – Precise & Efficient Forming
Our beading and flanging machines are essential for the precise processing of pipes, sheets, and complex components. Whether reinforcement beads, stop beads, or precise edge processing – our machines optimize your manufacturing processes, reduce material loss and ensure the highest repeatability. Discover our versatile solutions for crafts and industries!
Overview of Our Beading and Flanging Machines
Manual/Motorized Beading and Flanging Machine SM50 and SM63
Our compact, lightweight, and portable beading and flanging machines SM50 and SM63 are ideal for workshops and smaller production facilities. We offer this model in both a manual (SM) and a motorized variant (SME). While the manual version is suitable for flexible use, the motorized version offers a stepless drive with two speeds as well as forward and reverse operation. These machines are suitable for companies with varying production requirements and for a wide range of materials.
Product Table
| Modell | Walzenabstand (mm) | Ausladung (mm) | Blechdicke (mm) |
|---|---|---|---|
|
SM 50 |
50 |
200 |
1.25 |
|
SM 63 |
63 |
250 |
1.75 |
Motorized Beading and Flanging Machines SME 63/P - 200/P
These powerful, motorized beading and flanging machines are designed for professional use in crafts and industries. The parallel adjustment of the upper roller can be carried out via a manual handwheel or with the help of a motorized adjustment, ensuring uniform results. We offer motorized adjustment with a control system and modern touchscreen. With different sizes having roller distances from 63mm to 200mm, these machines are suitable for a wide range of applications and material thicknesses.
Product Table
| Modell | Walzenabstand (mm) | Ausladung (mm) | Blechdicke (mm) |
|---|---|---|---|
|
SME 63/2P |
63 |
250 |
1.75 |
|
SME 80/3P |
80 |
315 |
2.0 |
|
SME 80/5P |
80 |
550 |
1.5 |
|
SME 100/4P |
100 |
400 |
2.5 |
|
SME 125/4P |
125 |
400 |
3.5 |
|
SME 160/5P |
160 |
500 |
5.0 |
|
SME 200/5P |
200 |
500 |
8.0 |
Vertical Beading and Flanging Machine SME-V
These machines are specially designed for processing non-cylindrical components due to their vertical setup. For example, oval pipes or conical components can be processed. With a stable construction and precise guides, they enable exact and repeatable forming. The machines are available in different versions and sizes for various applications.
A programmable motorized adjustment allows for a semi- or fully automatic process.
Beading Double Unit SDA
This system allows the simultaneous processing of both pipe ends in one setup. It significantly increases productivity through reduced cycle time and ensures consistent forming quality. The machine parameters can be adjusted flexibly and steplessly. Tools tailored to the product ensure exact results. With motorized adjustment and PLC control, individual recipes can be programmed and saved. Further control extensions enable a fully automatic process.
Beading and Flanging Machine
Beading and flanging machines are indispensable for the precise processing of pipes. Whether it’s reinforcement beads, stop beads, or 90° flanges, our machines optimize your manufacturing processes and prevent unnecessary material loss as well as additional components through precise forming. Whether in industry or craft, for pipes, sheets, or complex components. Our machines reduce rework and increase process reliability. The forming is carried out by two rotating tools. By simply changing the tools, the machines can be used for both beading and flanging.
Before deciding on a machine, you should carefully analyze your production requirements. Is it about stability and reinforcement through targeted beads or precise edge processing with a flanging machine? Depending on material thickness, component size, and manufacturing process, we offer flexible, manual or motorized solutions. The process is applicable to various materials such as aluminum, stainless steel, or copper and allows precise adaptation to specific requirements. We are happy to assist you in choosing the right machine for your production.
Our machines are optimally tailored to the requirements of crafts and industry, ensuring reliable, repeatable results. Whether for small workshops or industrial continuous operation – we have the right beading and flanging machine for your needs. With precise control and high process speed, our beading and flanging machines increase efficiency in manufacturing and ensure repeatable results – even in mass production with high quantities.
Benefits of Our Machines
- Flexible use: Can be used for materials such as aluminum, stainless steel, copper, or galvanized sheet metal. Adaptable for different component geometries, material thicknesses, and production requirements.
- Maximum process reliability: Consistent quality through repeatable processes
- Cost reduction: No material waste, more efficient processes, and lower production costs.
- Ergonomic working: Intuitive control and user-friendly design minimize operator errors.
- Robust construction: High-quality workmanship and durable components guarantee long service life.
- Precise shaping: Controlled forming creates precise, dimensionally accurate beads and flanges with high repeatability. This ensures identical production of each component.
- Material-friendly process: Flanges are formed without thermal or chemical effects, preventing structural changes.
- Corrosion resistance: As no welds or holes are required, the material surface remains intact. This minimizes the risk of rust, material fatigue, and leaks.
Areas of Application
- Tinsmiths and craft businesses: Flexible and portable machines allow for versatile applications
- Metalworking: Manufacture of housings, containers, and pipelines with precise, reinforced, and sealed edges.
- Automotive industry: Processing of exhaust system components.
- Aerospace: Lightweight yet stable components through targeted reinforcement beads.
- Heating, air conditioning, and ventilation technology: Secure and precise connections for pipelines and ducts through inserted stop beads and sealed connections.